29 June 2026 to 3 July 2026
University of Naples Federico II Conference Center
Europe/Rome timezone

Infrared Thermography Methodology for Reusable Space Re-entry: Assessment of the Novel CMC ISiComp TPS

1 Jul 2026, 15:30
20m
Aula Magna

Aula Magna

Oral presentation Non Destructive Testing Non-Destructive Testing

Speaker

Mr Giovanni Santonicola (Politecnico di Bari)

Description

The increasing focus of the aerospace industry towards component reusability has made non-ablative material largely employed for Thermal Protection System in spacecraft atmospheric re-entry missions. In this work, special CMC TPSs obtained with ISiComp®, a Ceramic Matrix Composite (CMC) reinforced with carbon fibres, have been studied, paying special attention to the monitoring of the surface integrity. ISiComp TPS, indeed, are coated with silicon carbide (SiC) in order to enhance their high-temperature performance and to mitigate the surface erosion during re-entry phases. That is why the availability of a reliable, non-destructive methodology for the assessment of both the substrate and coating integrity—for manufacturing quality control and also for post-flight inspection after multiple missions—has become essential. ,
With this aim,NDT techniques based on Infrared Thermography (IRT) have been investigated in order to evaluate their effectiveness in assessing the surface as well as the integrity of the coating of a set of ISiComp samples. Several thermographic techniques, sensor configurations, and data analysis algorithms were implemented and systematically compared to investigate their capability in identifying material state variations. The results demonstrate that the proposed IRT-based methodology is capable of reliably discriminating between coated, uncoated, and oxidized material conditions, providing a robust and scalable framework for the health monitoring and assessment of reusable spacecraft TPS components

Authors

Francesca Di Carolo (Università degli Studi di Messina) Mr Giovanni Santonicola (Politecnico di Bari)

Co-authors

Dr Cinzia Toscano (CIRA) Davide Palumbo (Department of Mechanics, Mathematics and Management, Polytechnic University of Bari) Dr Luigi Savino (CIRA) Dr Mario De Cesare (CIRA) Dr Mario De Stefano Fumo (CIRA) Umberto Galietti (Department of Mechanics, Mathematics and Management, Polytechnic University of Bari)

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